RELEVANT NATIONAL POLlCY GUIDELINES

The 14th Five-Year Plan of Zhejiang Province: focusing on the development of high-end equipment industry; Promote the development of modern textiles to green printing and dyeing and digital production.

Help small and medium-sized enterprises accelerate the digital transformation of manufacturing equipment networking, key process numerical control and other digital transformation, build intelligent production lines, intelligent workshops and intelligent factories, and promote the realization of lean production, fine management and intelligent decision-making.

Encourage printing and dyeing enterprises and research institutions to strengthen less water and waterless process equipment, apply advanced technology and equipment, and reduce pollutants from the source. Support printing and dyeing enterprises to adopt automatic weighing system for dyeing materials and automatic liquid conveying system for dyeing materials.

LNDUSTRY BACKGROUND

The economic situation is declining, the price of raw materials and other factors are superimposed, and structural adjustment and transformation and upgrading have become the necessary thinking for printing and dyeing enterprises to resist risks.

The coverage of advanced and applicable technologies that play an important role in improving enterprise production efficiency, energy saving and consumption reduction is small, and the application of automation equipment technology is still in the initial stage.

The production process of the printing and dyeing industry is complex, requiring a variety of chemical raw materials, but the level of emission and pollution control is not high, the pressure of environmental protection is constantly escalating, and the implementation of laws and regulations such as new environmental protection law, skin water discharge, and air emission has brought layers of pressure to enterprises. The scale of the industry has grown steadily, and green transformation has become the key to the development of the industry.

Countries and regions represented by Southeast Asia have continued to increase their international market share by virtue of preferential cost and resource conditions.

In general, at present, China's printing and dyeing industry generally has many problems such as low degree of production automation, raw material prices, rising labor costs, difficult recruitment, high environmental protection pressure, high processing costs, and poor comprehensive competitiveness.

Product solutions

Project Objectives

Project performance

Provide textile printing and dyeing factories with overall or distributed automatic control solutions for dyeing and chemical material weighing, chemical materials, feeding, storage, automatic transportation, concentration online detection, automatic liquid replenishment and other systems

Through the intelligent central distribution of dyeing materials, it helps printing and dyeing enterprises to achieve the goal of "energy saving, consumption reduction, cost reduction and efficiency increase" of digital workshop construction, and enhance their comprehensive competitiveness

Independent R&D team, with more than 20 independent intellectual property rights such as invention patents
More than 100 printing and dyeing enterprises cooperation experience and project success cases
The core founding team has more than 10 years of industry experience, rich experience in market resources and technology

High consumption and low efficiency

Reduce waste and change efficiency
Online prescription, multiplying efficiency

The loss of dyeing materials in the enterprise is reduced by about 8-10% 
The overall production efficiency is increased by about 20-30%

Computer formulation, accurate measurement
Green environment, clean workshop  

Emission pollution, environmental protection pressure

Artificial dependency

Stabilize the process, replace the experience with the system, and improve the added value of the product

Save 5-6 stoppers/production line

Low quality competitiveness

The system replaces labor and solves the problem of recruitment

The first-class product rate of enterprises increased by about 1-2%

PRODUCT VALUE

COMPREHENSIVE BENEFIT ANALYSIS

Theoretical calculation: Equip the cost reduction and efficiency improvement calculation model of the central distribution system of dyeing materials