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Intelligent additives central distribution system
The intelligent additives central distribution system is mainly used in the automatic distribution of printing and dyeing additives.
Minimal feed：100ml±2ml30ml±1.5ml
Minimum feed volume：5m/h±2%
Pipe connection form：Non welded socket joints
pipeline：SUS316L Sanitary Grade, both Side Polishing
Emergency：Manual weighing
Level Monitoring：Continuous level display
Valves：Patented design,No deadleg or residues
On-line control system for alkali concentration
Dyestuff
Quantity：According
to user requirement
Electronic scales：32kg±1g；620g±0.01g
Equipment Material：SUS304/316L
Data interface：连接ERP/MES染缸中控等
Printer：Barcode Printer
Dissolving Tank Volume:140L/300L/500L
Dissolving Temperature Control：Depends on different dyestuff types
valve:Patented design, No deadleg or residues
Cleaning function：Automatic cleaning and drying for bucket
Delivery function:Automatic deliver to coloring machines
The intelligent additives central distribution system is mainly used in the automatic distribution of printing and dyeing additives.
Intelligent dye central
distribution system
Automatic dyestuffs central distribution system
Automatic dyestuff dispensing system is mainly used in the liquid dyestuff and powder disperse dye(dissolve to mother liquor) automatic distribution.
Valve：SUS316L
valves with 3 levels flow control
Electronic
Scale：150kg±1g
Circulation
Pump：ARO
Pneumatic pump
Pipeline：SUS316L
Sanitary Grade, both Side Polishing
Level
Monitoring：Inlet
continuous level display
Economy：Reduce waste by 5%
Quality：High quality increased by
1%
Computer-based formulation, highly reproducible product
The core algorithm of the volumetric method accurately calculates the ratio of dye liquid to water in the pipeline
The computer simulates and analyzes the production process through the system to accurately calculate the dynamic material requirements of each machine.
The volumetric method accurately calculates the balance of dye and water in the pipeline, as well as the amount of cleaning water, which can not only ensure the composition of the dye formula, but also complete the pipe cleaning for material change.
Automatic detection and control of dye concentration
Through the automatic detection of the caustic soda concentration in the soda tank of the mercerizing machine and the alkali reduction machine, the system dynamically controls the water replenishment or liquid replenishment of the trough, which can effectively avoid the problem of too high or too low caustic soda concentration, so as to ensure that the fabric is easy to wash, the cotton fiber is evenly absorbed, and the color difference is consistent.
Computer recipe management, high efficiency and high product reproducibility of direct call of duplicate orders
Weighing technology innovation design
CA new type of two-stage colorant valve is used to switch between large flow rate and small flow rate on the same valve, which not only ensures the weighing efficiency, but also controls the weighing accuracy/±1g.
Innovation and design of chemical technology
The automatic turning mechanism of discharging is adopted, which effectively solves the problem of powder dust and cleaning residue of manual discharging.
The magnetic levitation non-contact stirring design is adopted to replace the traditional structural design of the integration of the rotating shaft and the impeller, which not only ensures that there is no dead angle residue at the bottom of the cylinder, but also facilitates the maintenance and disassembly of the device.
Innovative design of distribution technology
The volume method accurately calculates the dosage ratio of dye liquid and water in the pipeline, and adopts the single-pipe distribution technology to greatly improve the product experience. The three-way ball valve and weld-free joint design realize the pipeline feeding and cleaning without dead angle residue, and ensure the cleanliness of the dye
Automatic configuration of standard alkali and on-line detection design of concentration
This application reduces the expansion and evaporation of process recovery alkali, and also greatly utilizes the alkali cycle and reduces the cost of raw materials. Real-time control of caustic soda concentration in the caustic tank of mercerizing machine and alkali reduction machine to avoid too high or too low caustic soda concentration and ensure the best reaction effect between fabric and dye
PH value automatic online detection design
It is used to control the PH value of mercerizing washing, pad dyeing washing, cylinder dyeing and dyeing washing, dyeing vat and other washing tanks, so as to avoid the PH value being too high or too low, and finally achieve a uniform and stable PH value (+0.2PH) on the cloth surface.
Design of central distribution of dyeing materials
The system automatically completes the functions of powder warehouse weighing, intelligent storage, robotic arm handling, intelligent dissolution, automatic distribution, and automatic replenishment of dyeing materials. The volumetric method accurately calculates the dosage ratio of dye to water, realizes the alternating distribution of a variety of dyeing materials in a single tube, changes the traditional way of transporting only one dye in one pipeline, and greatly reduces the professional skill requirements for workers.
